Gas Cylinder Duration Calculator

Estimate remaining run time from cylinder pressure and flow rate

Valid for permanent gases such as N₂, O₂, Ar, air, H₂ and calibration mixtures in those balances. For liquefied gases such as CO₂, N₂O and propane the cylinder pressure stays near constant until the liquid is gone, so pressure says nothing about remaining content and this method does not apply.

litres

Water capacity is the internal volume of the cylinder, stamped on the shoulder. It is not the amount of gas it holds.

The pressure at which you stop drawing from the cylinder. Regulators lose control somewhere above atmospheric, and calibration gas suppliers state a minimum pressure below which the certified mixture is no longer guaranteed. Use the figure on your certificate if you have one. Set to 0 to calculate down to atmospheric.

Leave at 1.00 for an ideal gas estimate. At 150 bar and above the real value departs from 1 by several percent, which carries straight through to the answer. See the calculation method below.

Estimated time remaining
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Calculation method and assumptions +

A cylinder holds a fixed internal volume of gas at high pressure. Expanding that gas to atmospheric pressure gives the usable volume, which divided by the flow rate gives the run time.

pabs = pgauge + 1.01325 bar
Vusable = Vcyl × (pabs,now − pabs,min) / (1.01325 × Z)
t = Vusable / Q

Vcyl is the water capacity of the cylinder in litres, meaning its internal volume, which is the figure stamped on the shoulder and the way cylinder sizes are quoted. pabs,min is the minimum usable pressure you entered, expressed in absolute terms. Q is the flow rate. Vusable comes out in litres at 1.01325 bar and at the temperature of the cylinder.

Compressibility

The formula above assumes the gas obeys the ideal gas law, which stops being true at cylinder pressures. Z corrects for it. The direction depends on the gas: above 1 for hydrogen and nitrogen at typical fill pressures, meaning the cylinder holds less than the ideal calculation suggests, and below 1 for oxygen, argon and methane, meaning it holds more. The size of the correction is a few percent for most permanent gases and around 20 % for methane at 200 bar (Peng-Robinson estimate, 2026-08-09, indicative only). For a number you can rely on, take Z from your gas supplier or from the NIST Chemistry WebBook at your fill pressure and temperature.

What this does not account for

Temperature is assumed constant. A cylinder stored in the cold holds proportionally more gas than the same pressure reading at room temperature, and the pressure reading itself moves with temperature. Flow given in sccm or slm carries its own reference conditions, usually 0 or 20 °C, which can differ from the cylinder temperature by several percent. Purge losses, regulator bleed and leaks are not included, and in intermittent use they can dominate everything above. Treat the result as a planning figure, not as a reason to run a cylinder to the last litre.

Application notes

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